1. Product Overview
Product Name: Precision Metal Stamping Die
Applicable industries: Automobile manufacturing, electronic appliances, home appliances, aerospace, building hardware, etc.
Mold functions: blanking, bending, stretching, forming, riveting, injection molding, etc. (Select according to actual functions).
2. Core parameters
Material:
Mold base: High-quality alloy steel (such as Cr12MoV, SKD11), high-speed steel (HSS) or hard alloy.
Die core: High-hardness tool steel (such as DC53), tungsten steel or titanium plating treatment.
Accuracy grade: ±0.01mm to ±0.05mm (precision grade/commercial grade available).
Lifespan: Over 500,000 to 1,000,000 times (depending on the material and manufacturing process).
Size range: Customizable. Typical sizes range from 50mm×50mm to 2000mm×1000mm.
Surface treatment: Mirror polishing, chromium plating, nitriding, TD treatment, etc. (optional).
3. Technical Features
High-precision processing: CNC numerical control processing, slow wire cutting, EDM electrical discharge machining and other processes are adopted.
Structural design: Split/integral design, with guide posts and guide sleeves for guidance to ensure stability.
Compatibility: Compatible with various punch presses and injection molding machines (such as tonnage and injection volume matching).
Intelligent options: Supports in-mold sensors, automatic demolding devices, and quick mold changing systems (QMC).
4. Application Scenarios
Stamping dies: metal casings, heat sinks, spring pieces, connectors, etc.
Injection molds: metal and plastic composite parts, precision gears, housings, etc.
Die-casting molds: Aluminum alloy/zinc alloy die-castings (such as automotive parts).
5. Explanation of Advantages
Durability: The heat treatment process enhances the wear resistance and extends the service life.
Efficiency: Multi-station continuous die design enables high-speed production (such as 60 to 200 punches per minute).
Customization: Support customers in providing drawings or samples, and offer DFM (Design Feasibility Analysis).
6. Service Support
Delivery cycle: 15 to 60 days (depending on complexity).
After-sales guarantee: Free technical consultation, mold debugging guidance, and lifetime maintenance (optional).
Certification standards: ISO 9001, RoHS (Environmental Protection Materials), CE, etc.
7. Precautions
Before use, it is necessary to check the compatibility between the mold and the equipment.
Regular maintenance (lubrication, cleaning, rust prevention).
Non-professionals are prohibited from disassembling the core components.
