1. Product Overview
Mold type: Injection mold/blow mold/compression mold/extrusion mold (Choose according to actual conditions)
Application fields: automotive parts, electronic appliances, medical devices, daily necessities, packaging, etc
Production material compatibility: Thermoplastic plastics such as PP, ABS, PC, PVC, nylon, etc. (Specific details can be listed)
2. Core parameters
Project Description
The service life of the mold is 500,000 to 1,000,000 times (depending on the steel grade and maintenance conditions).
The molding cycle is 15 to 60 seconds (depending on the complexity and size of the product)
Dimensional accuracy ±0.02mm (up to IT7-IT8 grade)
Number of mold cavities: single cavity/multiple cavities (such as 1×4, 2×8, etc.)
Mold weight: 1T-10T (depending on specifications)
3. Structural and technological features
Classification design: Two-plate die/three-plate die/hot runner system (to reduce waste)
Cooling system: Optimize waterway layout (shorten cycle, reduce deformation)
Ejection method: ejector pin/push plate/air ejection (to meet the demolding requirements of different products)
Surface treatment: Mirror polishing (Ra≤0.05μm), sun exposure (VDI grade), chromium plating/nitriding (to enhance wear resistance)
4. Advantages and Highlights
High-precision processing: CNC/EDM/ slow wire cutting processing to ensure critical dimensional tolerances.
Intelligent design: Integrated sensors (for monitoring parameters such as mold temperature and pressure).
Quick mold changing: Supports standardized mold bases (such as HASCO/DME standards).
Sustainability: Supports the molding of recycled materials to reduce customer costs.
5. Quality Control
Testing equipment: Three-coordinate measuring machine (CMM), projector, 3D scanner.
Test Report: Provide T1 mold test report (including dimensional inspection, short-shot analysis, etc.).
6. Service Support
Delivery cycle: 30-60 days (depending on complexity).
After-sales maintenance: Free mold maintenance guide provided and lifetime technical support.
7. Application Cases (Examples)
Automotive industry: Dashboard mold, made of ABS+PC, with a lifespan of 800,000 times.
Electronics industry: Bluetooth headphone shell mold, precision ±0.01mm.